What is a static mixer?

A static mixer is a motionless inline mixing device installed in a pipeline. It uses the flow energy of the process fluid to achieve homogeneous mixing, blending, or dispersion without any moving parts. Static mixers are used in water treatment, oil and gas, chemical processing, polymer production, food and pharmaceutical manufacturing.

What types of static mixers does Primetech manufacture?

Primetech manufactures three series: KE Series (Kenics-equivalent helical element mixer, DN25–DN600, suitable for all Reynolds Number ranges), SX Series (Sulzer SMX-equivalent cross-bar mixer, DN10–DN300, for deep laminar high-viscosity applications), and VN Series (Ross LPD-equivalent radial vane mixer, DN100–DN1200, for large-bore turbulent service).

Which static mixer is best for water treatment?

For water treatment applications such as chlorination, pH control, coagulant flash mixing, fluoridation and ozonation, the KE Series helical element static mixer is the standard choice. For large-bore water mains (DN300 and above) where pressure drop must be minimised, the VN Series LPD vane mixer is preferred with its K-factor of 0.7 per stage.

Which static mixer is best for polymer blending and melt mixing?

For high-viscosity polymer melt blending, colour masterbatch letdown, and two-component adhesive mixing, the SX Series cross-bar static mixer is recommended. It handles viscosity ratios up to 1,000,000:1 and provides exponential striation growth (2^N per element). For lower-viscosity polymer dilution and in-line blending, the KE Series helical element mixer covers all flow regimes.

Which static mixer is best for oil and gas applications?

For crude oil blending, scale and corrosion inhibitor injection, biocide dosing, demulsifier injection and fuel blending in oil and gas pipelines, the KE Series helical element mixer handles the full range of Reynolds Numbers from laminar to turbulent. For large-bore crude blending pipelines, the VN Series LPD vane mixer provides minimal pressure drop.

What mixing performance can I expect from a Primetech static mixer?

All Primetech static mixers are designed to achieve a Coefficient of Variation (CoV) of 0.05 or less at the mixer discharge, indicating 95% or better mixing uniformity. The number of elements or stages required depends on the application — typically 6–12 elements for the KE Series, 8–24 for the SX Series, and 6–8 stages for the VN Series.

What size range do Primetech static mixers cover?

Primetech static mixers cover DN10 (SX Series, laboratory scale) to DN1200 (VN Series, large water mains). The KE Series covers DN25 to DN600, the SX Series DN10 to DN300, and the VN Series DN100 to DN1200.

What materials are available for Primetech static mixers?

Primetech static mixers are available in Carbon Steel, 304 Stainless Steel, 316 Stainless Steel, 316L Stainless Steel, Duplex 2205, Super Duplex 2507, Hastelloy C-276, Titanium Grade 2, FRP Vinyl Ester, Polypropylene, and Rubber-Lined Carbon Steel. Sanitary (3-A/BPE compliant) and ATEX hazardous area options are available.

How is a static mixer different from an agitator or dynamic mixer?

A static mixer has no moving parts — it uses only the kinetic energy of the flowing process fluid. This means zero maintenance, no seals, no power consumption beyond the pipeline pump, and no mechanical failure modes. Dynamic mixers (agitators, impellers) require motors, seals, bearings and regular maintenance. Static mixers are installed permanently in the pipeline and are significantly more cost-effective for continuous flow processes.

Can static mixers handle slurries and fibrous media?

The VN Series LPD vane static mixer is specifically designed for slurry service up to 20% solids content, fibrous media, and two-phase gas-liquid flows. Its open vane geometry avoids the plugging issues that affect helical and cross-bar mixers with particulate-laden fluids. The KE Series can handle low-concentration slurries provided the particle size is small relative to the element gap.

What is a Kenics-type static mixer?

A Kenics-type static mixer uses 180-degree helical twisted elements, alternating between right-hand and left-hand rotation, joined at 90 degrees to each other. This geometry creates radial mixing and flow division — the number of striations doubles with each element. Primetech's KE Series is the Kenics-equivalent design, covering DN25 to DN600 across all Reynolds Number flow regimes.

What is a Sulzer SMX equivalent static mixer?

A Sulzer SMX-equivalent static mixer uses an intersecting cross-bar lattice at plus and minus 45 degrees to the pipe axis, creating a three-dimensional mixing grid. It provides exponential striation growth (2^N per element) and is specifically designed for deep laminar, high-viscosity applications. Primetech's SX Series is the SMX-equivalent design, covering DN10 to DN300 for Reynolds Numbers below 500.

Does Primetech ship static mixers internationally?

Yes, Primetech Static Mixers supplies to customers worldwide including the Middle East, Southeast Asia, Europe, Africa and the Americas. Units are manufactured in Chennai, India and shipped with full documentation including material certificates, dimensional reports and hydrostatic test certificates as required.

What certifications do Primetech static mixers carry?

Primetech Static Mixers is ISO 9001:2015 certified. Products are designed to ASME B31.3 Process Piping and PED 2014/68/EU (Pressure Equipment Directive). NACE MR0175 / ISO 15156 compliance is available for sour service. 3-A and BPE compliant sanitary construction is available for food and pharmaceutical applications.

How do I size a static mixer for my application?

To size a static mixer you need: fluid properties (viscosity, density, flowrate for each stream), pipe diameter, allowable pressure drop, and the required mixing uniformity (target CoV). Submit your data using the Static Mixer Sizing Questionnaire on this website and our engineering team will provide a sized recommendation with pressure drop calculations within one business day.

Application-Engineered Static Mixers — Chennai, India

PRECISION
MIXING
ENGINEERED.

Helical, cross-bar and LPD vane static mixers for chemical dosing, polymer blending, water treatment and industrial process applications. DN25 to DN1200. Designed and manufactured in Chennai, India.

Mixer Series

DN25–1200

Size Range

ISO 9001

2015 Certified

2005

Est. Chennai

Mixer Geometries

KE Series Alternating Helical Elements

DN25–600

SX Series Intersecting Cross-Bar Elements

DN10–300

VN Series RH/LH Vane Pairs · Central Stiffener Rod · 90° Stage Offset

DN100–1200

Product Range

Three Static Mixer Series. Every Application.

From low-viscosity water treatment to high-viscosity polymer melts, the Primetech range covers the full spectrum of inline mixing duties.

KE Series

KE Helical Element Static Mixer

Kenics-equivalent design. Each 180° helical element is joined at 90° to the next, alternating RH and LH rotation. The leading edge of each element bisects the trailing edge of the preceding one, halving striation thickness per element. Covers the full Reynolds Number range from deep laminar to fully turbulent. The standard choice for chemical dosing, pH control and heat transfer.

Size rangeDN25 – DN600

Flow regimeLaminar to turbulent

Elements4 – 21 per unit

Pressure dropK = 2.0 per element

KE Series

SX Series

SX Cross-Bar Static Mixer

Sulzer SMX-equivalent design. Corrugated bar lattice at ±45° creates a three-dimensional grid. Number of striations grows as 2^N, giving exponential homogenisation. Handles viscosity ratios up to 1,000,000:1. Deep laminar service only (Re < 500). Preferred for polymer melt blending, two-component adhesives and colour masterbatch.

Size rangeDN10 – DN300

Flow regimeDeep Laminar (Re < 500 — SMX geometry)

Elements8 – 24 per unit

Viscosity ratioUp to 1,000,000:1

SX Series

VN Series

VN LPD Vane Static Mixer

Open LPD vane geometry for large-bore turbulent service. Tolerates slurries, fibrous media and two-phase flow without plugging. Lowest pressure drop of any Primetech mixer — preferred for water treatment mains and pipeline blending.

Size rangeDN100 – DN1200

Flow regimeTurbulent only (Re > 10,000)

Stages3 – 8 per unit

Pressure dropK = 1.2 per stage

VN Series

KE Series

Helical Elements

SX Series

Cross-Bar Elements

VN Series

LPD Vane Elements

Complete Assembly

Flanged Static Mixer

Applications

Static Mixer Process Applications

Covering water treatment, oil & gas, chemicals, food & pharma, polymers, mining and environmental sectors.

Water Treatment

pH Control & Chemical Dosing

Chlorination, coagulant flash mixing, fluoridation, ozonation and lime dosing on water treatment mains.

KEVN

Oil & Gas

Crude Blending & Sampling

Pipeline homogenisation for custody transfer, inhibitor injection, demulsifier dosing and produced water treatment.

KEVN

Polymers

Polymer Melt Blending

Masterbatch letdown, colour concentrate dispersion, heat transfer enhancement and PU foam mixing.

SXKE

Food & Pharma

Sanitary Blending

API blending, buffer prep, vitamin fortification, CO₂ carbonation in 3A/BPE-compliant construction.

KESX

Desalination

Antiscalant & Dechlorination

Antiscalant dosing ahead of RO membranes, brine dilution and dechlorination of treated permeate.

KEVN

Chemicals

Acid Dilution & Emulsification

Acid and alkali dilution, solvent blending, gas-liquid dispersion and fertiliser preparation.

Mining

Reagent Dosing & Flocculation

Flotation reagent dosing, heap leach pH control and flocculant dilution for tailings.

KEVN

Environmental

Wastewater & Odour Control

Industrial wastewater neutralisation, sludge conditioning and H₂S odour control dosing.

KEVN

About Primetech

Engineered in Chennai Since 2005

Primetech is an ISO 9001:2015 certified manufacturer of industrial fluid handling equipment headquartered in Annanagar West, Chennai, India. We design, manufacture and supply ejectors, eductors and static mixers to marine, oil & gas, chemical and water treatment industries worldwide.

The Static Mixers division extends this engineering expertise to inline blending — fully application-engineered units backed by process calculations, CoV verification and complete fabrication documentation.

ISO 9001:2015ASME B31.3PED 2014/68/EUNACE MR0175

Sister Division

Primetech also manufactures the full range of industrial ejectors and eductors — portable ejectors, bilge/ballast/cargo ejectors, liquid jet exhausters, venturi scrubbers, steam jet heaters and tank mixer eductors.

Visit Primetech Ejectors ↗

Founded

2005

Headquarters

Chennai

Industries

12+

Reach

Global

READY TO SPECIFY YOUR MIXER?

Product Range

THREE SERIES.
EVERY DUTY.

Helical element, cross-bar and LPD vane — each series optimised for a specific operating regime.

KE Series

Helical Element

Kenics-equivalent design. Each element is a 180° helical twist of a flat plate, spanning the full pipe bore. Successive elements are joined at 90° to the previous, alternating right-hand (RH) and left-hand (LH) rotation. The leading edge of each element bisects the trailing edge of the previous, splitting the fluid radially and rotating it 180° before the next split. This geometric progression halves the striation thickness with every element. Effective across the complete Reynolds Number range from deep laminar (Re < 10) to fully turbulent (Re > 10,000).

KE Series

DN rangeDN25 – DN600

Elements4 – 21

K-factor2.0 per elem (turbulent)

Laminar ΔP≈4× H-P per element

CoV @ 6 elem≤0.02 (laminar, conservative)

Nominal Bore DN (mm)	Internal Bore ID (mm)	Min Flow Rate (m³/hr)	Max Flow Rate (m³/hr)	Standard Elements	Face-to-Face Length (mm)	Max Pressure (barg)
25	27.3	1.1	6.3	6	284	100
40	41.9	2.5	15	6	371	100
50	53.1	4.0	24	6	454	100
65	68.9	6.7	40	6	568	100
80	78.0	8.6	52	6	638	100
100	102.3	14.8	89	6	814	100
150	154.1	33.6	202	6	1185	50
200	202.7	58	348	6	1546	50
250	254.5	92	550	6	1927	25
300	303.2	130	866	6	2299	25
400	404.0	231	1382	6	2664	16
500	503.0	358	2146	6	3158	16
600	603.0	514	3083	6	3778	10

Flow: water 20°C, V=0.5–3 m/s. F/F=N×D+end allowance.

Turbulent ΔP — K=2.0 per element, ρ=1000 kg/m³. Scale by ρ/1000 for other fluids.

Elements	V=0.5	V=1.0	V=1.5	V=2.0	V=2.5	V=3.0 m/s
4	25 mbar	100 mbar	225 mbar	400 mbar	625 mbar	900 mbar
6	38 mbar	150 mbar	338 mbar	600 mbar	938 mbar	1.35 bar
8	50 mbar	200 mbar	450 mbar	800 mbar	1.25 bar	1.80 bar
10	63 mbar	250 mbar	563 mbar	1.00 bar	1.56 bar	2.25 bar
12	75 mbar	300 mbar	675 mbar	1.20 bar	1.88 bar	2.70 bar
16	100 mbar	400 mbar	900 mbar	1.60 bar	2.50 bar	3.60 bar

Laminar: ΔP=N×4.0×(32μVD⁻¹). Always verify Re=ρVD/μ first.

Carbon Steel (A106/A105)

−20 to +400°C

316 Stainless Steel

−196 to +870°C

316L Stainless Steel

−196 to +870°C

Duplex 2205

−50 to +300°C

Super Duplex 2507

−50 to +300°C

Hastelloy C-276

−196 to +1040°C

Titanium Grade 2

−196 to +260°C

FRP Vinyl Ester

0 to +90°C

Polypropylene

0 to +80°C

Injection Quill (INJ)

Factory-fitted centreline quill, 45° downstream. Multi-port for DN>300.

Sanitary (SAN)

Ra ≤0.8 µm electropolished, tri-clamp ends, 3A / ASME BPE documentation.

Jacketed (JKT)

Steam or cooling-water jacket for heat transfer with ASME-rated jacket.

ATEX (EXD)

Zone 1/2 certified. Bonding/earthing lugs. Mandatory for flammable service.

Removable (RMV)

Complete element cartridge withdraws for inspection and cleaning in-situ.

High Pressure (HP)

Increased wall thickness for design pressures >100 barg. Full calc sheet.

SX Series

Cross-Bar Mixer

Sulzer SMX-equivalent design. Each element is a corrugated metal lattice of bars arranged at ±45° to the pipe axis, with successive layers crossing each other to form an open three-dimensional grid. Fluid is repeatedly split, cross-mixed and recombined at every bar intersection. Because every crossing is a new split-and-recombine event, the number of striations grows as 2^N (where N is element count), giving extremely rapid homogenisation at high viscosity ratios. Limited to deep laminar service (Re < 500); pressure drop is approximately 38× the equivalent Hagen-Poiseuille loss per element length.

SX Series

DN rangeDN10 – DN300

Elements8 – 24

ΔP multiplier38× H-P per element length

Viscosity ratioUp to 1,000,000:1

CoV @ 12 elem<0.005 at 12 elements

Nominal Bore DN (mm)	Internal Bore ID (mm)	Min Flow Rate	Max Flow Rate (m³/hr)	Standard Elements	Typical Service
10	10.0	0.002	0.15	12	Micro-dosing, OEM cartridges
15	15.0	0.004	0.35	12	OEM dispensing guns
25	27.3	0.01	1.5	12	Adhesive dispensing
40	41.9	0.03	3.5	12	PU foam, epoxy potting
50	53.1	0.06	5.5	12	Process polymer blending
65	68.9	0.12	8.5	12	Polymer lines, lube oil
80	78.0	0.16	12	12	Industrial laminar blending
100	102.3	0.3	20	12	Large polymer, lube oil
150	154.1	0.8	45	12	High-volume laminar lines
200	202.7	1.5	85	12	Consult engineering

DN50, 12 elements. Scale to other sizes: ΔP ∝ (D₅₀/Dₓ)⁴. Values >10 bar: verify pump capacity.

Viscosity Range	Q=0.1	Q=0.5	Q=1.0	Q=2.0	Q=5.0 m³/hr
100 cP	2 mbar	9 mbar	18 mbar	36 mbar	89 mbar
500 cP	9 mbar	44 mbar	88 mbar	176 mbar	0.44 bar
1,000 cP	18 mbar	88 mbar	0.18 bar	0.35 bar	0.88 bar
5,000 cP	88 mbar	0.44 bar	0.88 bar	1.76 bar	4.4 bar
10,000 cP	0.18 bar	0.88 bar	1.76 bar	3.52 bar	8.8 bar

Carbon Steel

−20 to +400°C

316 Stainless Steel

−196 to +870°C

316L Stainless Steel

−196 to +870°C

Hastelloy C-276

−196 to +1040°C

Polypropylene (disposable)

0 to +80°C

VN Series

LPD Vane Mixer

Ross LPD-equivalent design. Each stage carries one right-hand (RH) semi-circular vane and one left-hand (LH) semi-circular vane mounted on a central stiffener rod that runs the full mixer length. The two vanes span the pipe bore and deflect fluid into counter-rotating swirl zones. Successive stages are offset 90° to re-orient the swirl pattern, stripping the boundary layer and redistributing fluid radially. The open geometry (no transverse obstructions) passes slurries, fibrous media and two-phase flows without clogging. At K=0.7 per stage the VN is the lowest pressure-drop mixer in the Primetech range, delivering CoV ≤0.05 in six stages for Re > 10,000.

VN Series

DN rangeDN100 – DN1200

Vane pairs (stages)6 – 8 standard

Stage geometry1× RH vane + 1× LH vane, 90° offset to next stage

Central stiffenerFull-length rod; supports all vane pairs

K-factor0.7 per stage (turbulent)

Flow regimeTurbulent Re > 10,000 only

CoV at 6 stages≤0.05 (Re > 10,000)

Slurry serviceUp to 20% solids

Nominal Bore DN (mm)	Internal Bore ID (mm)	Min Flow Rate (m³/hr)	Max Flow Rate (m³/hr)	Std Stages (RH+LH pairs)	Face-to-Face Length (mm)	Max Pressure (barg)
100	102	15	150	6	1118	25
150	154	34	340	6	1586	25
200	203	58	580	6	2027	25
250	254	92	920	6	2486	16
300	303	130	1300	6	2927	16
400	400	231	2310	6	3800	16
500	500	358	3580	6	4700	10
600	600	514	5140	6	5600	10
800	800	904	9050	8	9800	10
1000	1000	1413	14130	8	12200	6
1200	1200	2035	20350	8	14600	6

Turbulent ΔP — K=0.7 per stage (Ross LPD equivalent), ρ=1000 kg/m³. Approximately 65% lower ΔP than KE at equivalent stages and velocity. Formula: ΔP (mbar) = N×0.7×ρV²/2 ÷100.

Stages (N)	V=0.5 m/s	V=1.0 m/s	V=1.5 m/s	V=2.0 m/s	V=2.5 m/s	V=3.0 m/s
4	4 mbar	14 mbar	32 mbar	56 mbar	88 mbar	126 mbar
6	5 mbar	21 mbar	47 mbar	84 mbar	131 mbar	189 mbar
8	7 mbar	28 mbar	63 mbar	112 mbar	175 mbar	252 mbar

Note: VN is turbulent service only. Verify Re > 10,000 at minimum flow before specifying. Minimum 6 stages recommended for CoV ≤0.05 with point injection.

Carbon Steel

−20 to +400°C

316 Stainless Steel

−196 to +870°C

Duplex 2205

−50 to +300°C

Super Duplex 2507

−50 to +300°C

Hastelloy C-276

−196 to +1040°C

FRP Vinyl Ester

0 to +90°C

Rubber-Lined CS

0 to +80°C

Titanium Grade 2

−196 to +260°C

Ordering Reference

Model Code System

PM — [TYPE] — [DN] — [ELEMENT] — [MATERIAL] — [CONNECTION] — [OPTION]

Example 1

PM-KE-100-S-S6-FL1-INJ

KE, DN100, fixed elements, SS 316, ANSI 150# flanged, injection quill

Example 2

PM-SX-050-S-SL-TC-SAN

SX, DN50, 12 elements, 316L, tri-clamp, 3A sanitary

Example 3

PM-VN-300-S-DS-FL1-STD

VN, DN300, 5 stages, Duplex 2205, ANSI 150# flanged, standard

Interactive Builder

Build Your Model Code

Select each parameter to generate your Primetech model reference. Use this code on your enquiry form or purchase order.

Step 01

Mixer Series

Step 02

Nominal Bore (DN)

Step 03

Element / Stage Type

Step 04

Material of Construction

Step 05

End Connection

Step 06

Options / Special

Generated Model Reference

PM-KE-100-S-S6-FL1-STD

KE Series helical static mixer, DN100, fixed elements, SS 316, ANSI 150# RF flanged, standard construction.

SeriesKE — Helical Element

BoreDN100 (ID 102.3mm)

Std elements6

F/F length814 mm

Min flow14.8 m³/hr

Max flow89 m³/hr

Material316 Stainless Steel

ConnectionANSI B16.5 150# RF

Approx. weight~18 kg

Indicative data only. Final design requires engineering review. Include this code on your enquiry form.

Applications

PROCESS APPLICATIONS

Covering water treatment, oil & gas, chemicals, food & pharma, polymers, mining and environmental sectors.

Technical Enquiry

STATIC MIXER SIZING QUESTIONNAIRE

Complete this form with your process data and mechanical requirements. Our engineers will respond within one business day with a sizing recommendation and quotation. Reference: QSF 002 Issue 02.

Date

Item / Tag No.

Quantity

Engineer / Initials

A — Process Data

Parameter

Main Flow

Additive 1

Additive 2

Mixture / Discharge

Fluid Name

Physical State

Flowrate (m³/hr or l/hr)

Viscosity (cP)

Density (kg/m³)

Pressure (barg)

Temperature (°C)

Miscible System?

CoV ≤0.05 Required at Mixer Discharge?

B — Mechanical Data

Pipe Diameter (mm / DN)

Alternative Pipe Diameter (if any)

Maximum Allowable Pressure Drop (barg)

End Connections / Standard

Housing / Pipe Schedule

Design Code

Operating / Design Temperature (°C)

Operating / Design Pressure (barg)

Removable Elements Required?

Injection Point(s) Required?

Sample Point(s) Required?

C — Materials & Special Options

Housing Material

Element / Internal Material

Other Material (Specify)

Sanitary Finish Required?

Heating / Cooling Jacket?

ATEX / Hazardous Area?

Special Painting / Coating

Tests / NDE Required

D — Process Description & Notes

Brief Process Description

Injection / Sample Point Locations (Sketch)

Other Requirements / Special Instructions

E — Preferred Model Code & Commercial

Model code from Products page builder

—

Or type your model code

Quantity Required

Required Delivery Date

Project Name / PO Reference

F — Contact Details

Full Name *

Company *

Job Title

Email Address *

Phone / Mobile

Country

All enquiries treated as strictly confidential. We respond within one business day.
Primetech Static Mixers — QSF 002 Issue 02

Thank you. Your sizing questionnaire has been received at sales@staticmixers.co.in. Our engineers will respond within one business day with a preliminary sizing, model recommendation, and quotation.

GET IN TOUCH

Send us your application details for a sizing calculation and quotation. Our engineering team will respond within one business day.

Primetech Static Mixers

Address#861A, 2nd Floor, J-Block, 15th Street
13th Main Road, Annanagar West
Chennai – 600 040, India

Phone+91 44 2616 0866 (Office)
+91 98400 88220 (Mobile)
+91 97896 35755 (Mobile)

Emailsales@staticmixers.co.in

Business HoursMonday – Friday: 9:00 AM – 6:00 PM IST
Saturday: 9:00 AM – 1:00 PM IST

Sister Company

Also enquire about our industrial ejectors, eductors, venturi scrubbers and jet heaters.

www.primetechejectors.com ↗

Send an Enquiry

Name *

Company *

Email *

Phone

Country

Enquiry Type

Pipe Size (DN)

Flow Rate

Message / Application Details

We respond within one business day. All enquiry data is kept strictly confidential.

Static Mixer Manufacturer in India — Primetech Static Mixers, Chennai

Inline Static Mixer Types: Helical, Cross-Bar, LPD Vane

Primetech Static Mixers is an ISO 9001:2015 certified manufacturer of industrial inline static mixers based in Chennai, Tamil Nadu, India. We design and manufacture three series of static mixers: the KE Series helical element static mixer (Kenics-equivalent), the SX Series cross-bar static mixer (Sulzer SMX-equivalent), and the VN Series LPD radial vane static mixer (Ross LPD-equivalent). Our static mixers are supplied to customers worldwide for applications in water treatment, desalination, oil and gas, chemical processing, polymer production, food manufacturing, pharmaceutical processing, mining, and environmental engineering.

Static Mixer Applications

Static Mixer for Water Treatment

Inline static mixers for water treatment plants for pH control, chlorination, coagulant flash mixing, polymer dilution, fluoridation, ozonation, iron and manganese removal, chloramination, cooling water chemical dosing, and CIP/COP disinfection.

Static Mixer for Desalination

Static mixers for reverse osmosis desalination plants for antiscalant dosing ahead of RO membranes, dechlorination of feed water, and brine dilution at the discharge.

Static Mixer for Oil and Gas

Inline static mixers for oil and gas pipelines for crude oil blending and pipeline homogenisation, scale inhibitor injection, corrosion inhibitor dosing, biocide injection, oxygen scavenger dosing, fuel blending, demulsifier injection, lube oil blending, and produced water treatment.

Static Mixer for Chemical Industry

Static mixers for chemical processing applications including emulsification, gas-liquid dispersion, acid dilution, alkali neutralisation, fertiliser blending, solvent blending, and reactive blending.

Static Mixer for Polymer Processing

High-viscosity static mixers for polymer melt blending, colour masterbatch letdown, heat transfer enhancement in extruder lines, and polyurethane foam mixing. Handles viscosity ratios up to 1,000,000:1 using the SX Series cross-bar (Sulzer SMX-equivalent) geometry.

Static Mixer for Food and Beverage

Sanitary static mixers in 3-A and BPE compliant construction for food ingredient blending, CO2 carbonation, steam injection heating, flavour and vitamin fortification, and sugar syrup blending.

Static Mixer for Pharmaceutical

GMP-grade sanitary static mixers for API solution blending, buffer preparation, vaccine adjuvant emulsification, and WFI inline dilution. BPE compliant, electropolished finish available.

Static Mixer for Mining

Robust static mixers for mining applications including flotation reagent dosing, flocculant dilution, heap leach pH control, and tailings treatment. VN Series handles slurry service up to 20% solids.

Static Mixer for Environmental and Wastewater

Inline static mixers for industrial wastewater neutralisation, sludge conditioning, and odour control chemical dosing.

Static Mixer Size Range

Primetech static mixers cover pipe sizes from DN10 (SX Series laboratory scale) to DN1200 (VN Series large water mains). Available in all standard pipe schedules and end connections: ANSI flanges (150# and 300#), PN16 flanges, butt-weld ends, tri-clamp sanitary connections, and NPT threaded ends.

Kenics-Type Helical Static Mixer — KE Series

The KE Series is a Kenics-equivalent helical element static mixer. Each 180-degree twisted element is joined at 90 degrees to the next, alternating right-hand and left-hand rotation. Suitable for all Reynolds Number flow regimes from deep laminar to fully turbulent. DN25 to DN600. 4 to 21 elements per unit. K-factor 2.0 per element.

Sulzer SMX-Type Cross-Bar Static Mixer — SX Series

The SX Series is a Sulzer SMX-equivalent cross-bar static mixer. Corrugated bar lattice at +45 and -45 degrees creates a 3D mixing grid with exponential striation growth. DN10 to DN300. For deep laminar service only (Re less than 500). Handles viscosity ratios up to 1,000,000:1.

Ross LPD-Type Radial Vane Static Mixer — VN Series

The VN Series is a Ross LPD-equivalent radial vane static mixer for large-bore turbulent pipeline service. Open vane geometry handles slurries, fibrous media and two-phase flow. DN100 to DN1200. Lowest pressure drop of any static mixer type at K-factor 0.7 per stage. Turbulent service only (Re greater than 10,000).

Buy Static Mixers from India

Primetech Static Mixers manufactures and exports static mixers from Chennai, India to customers in the Middle East, Southeast Asia, Europe, Africa, the Americas and globally. Full documentation including material test certificates (MTCs), dimensional inspection reports, hydrostatic test certificates, and NACE compliance declarations available. Competitive pricing for both single units and bulk orders.

PRECISIONMIXINGENGINEERED.

Three Static Mixer Series. Every Application.

Static Mixer Process Applications

Engineered in Chennai Since 2005

THREE SERIES.EVERY DUTY.

Helical Element

Cross-Bar Mixer

LPD Vane Mixer

Model Code System

Build Your Model Code

PROCESS APPLICATIONS

STATIC MIXER SIZING QUESTIONNAIRE

GET IN TOUCH

Primetech Static Mixers

Send an Enquiry

PRECISION
MIXING
ENGINEERED.

THREE SERIES.
EVERY DUTY.